Thursday, December 8, 2022

METAL CONSTRUCTIONS AND MECHANICAL ASSEMBLY WORK

METAL CONSTRUCTIONS AND MECHANICAL ASSEMBLY WORK

Production areas allow to produce permanent metal structures with dimensions up to 8 meters high, up to 5.5 meters wide and up to 40 meters long. Weight up to 30 tons. Constructions are made of various metals and steels such as: various structural, wear-resistant, stainless steels, aluminum, etc.

Production areas allow to produce permanent metal structures with dimensions up to 8 meters high, up to 5.5 meters wide and up to 40 meters long. Weight up to 30 tons. Constructions are made of various metals and steels such as: various structural, wear-resistant, stainless steels, aluminum, etc.

The company has a wide experience in the manufacture of load-bearing structures, compensators of various shapes and sizes, screws, gears, tube plates, heat exchangers, various parts of machines and units. The welding process uses Kemppi equipment.

The company has a wide experience in the manufacture of load-bearing structures, compensators of various shapes and sizes, screws, gears, tube plates, heat exchangers, various parts of machines and units. The welding process uses Kemppi equipment.

The availability of qualified personnel and the necessary equipment makes it possible to carry out the full volume of mechanical assembly work, including the assembly of structures, the connection of hydraulics, pneumatics and power supply mechanisms.

The availability of qualified personnel and the necessary equipment makes it possible to carry out the full volume of mechanical assembly work, including the assembly of structures, the connection of hydraulics, pneumatics and power supply mechanisms.

MECHANICAL PROCESSING OF PARTS

WORKFLOW

WORKING EQUIPMENT

MECHANICAL PROCESSING OF PARTS

WORKFLOW

WORKING EQUIPMENT

LATHE NILES-600 NILES-600

Processes flanges up to 2300 mm, shaft or pipe up to 1400 mm in diameter and up to 11 000 mm along the length.

LATHE DIP-500

Total number of 4 pieces. Machining up to 1000 mm in diameter and up to 5500 mm in length.

LATHE DIP-400

Machining up to 800 mm in diameter and up to 3000 mm in length.

LATHE DIP-300

Processed up to 300 mm in diameter and up to 3000 mm along the length.

LATHE DIP-500

Total number of 4 pieces. Machining up to 1000 mm in diameter and up to 5500 mm in length.

LATHE DIP-400

Machining up to 800 mm in diameter and up to 3000 mm in length.

LATHE DIP-300

Processed up to 300 mm in diameter and up to 3000 mm along the length.

LATHE SUI80

Machining up to 800 mm in diameter and up to 6000 mm in length.

PRESS BRAKE HACO ERMS 36300

Capacity: 300 ton x 3600 mm.

TURNING MACHINING CENTER CNC BASED ON 16K20

Allow machining of parts of various shapes with high accuracy up to 250 mm in diameter and up to 1000 mm in length.

PRESS BRAKE HACO ERMS 36300

Capacity: 300 ton x 3600 mm.

LATHE SUI80

Machining up to 800 mm in diameter and up to 6000 mm in length.

LATHE NILES-600 NILES-600

Processes flanges up to 2300 mm, shaft or pipe up to 1400 mm in diameter and up to 11 000 mm along the length.

TURNING MACHINING CENTER CNC BASED ON 16K20

Allow machining of parts of various shapes with high accuracy up to 250 mm in diameter and up to 1000 mm in length.

GAS-PLASMA MACHINE TOOL

The machine with the Hyperther HPR400XD source and the autogenous suspension of Messer allows to cut out sheet black metal up to 200 mm thick, and from sheet stainless metal up to 50 mm. The working area of ​​the table is 3×8 meters.

Fadal 3020 Vertical Machining Center

X-axis travel, 762 mm
Y-axis travel, 508 mm
Z axis travel, 610 mm
Working table, 1030 x 508 mm
Maximum load on the table, 1,928 t
Qty. tool in the store, 24 poses
Spindle cone SK 40

Fadal 4020 Vertical Machining Center

– The size of the table: 1220 x 580 mm
– Number of T-shaped grooves – 18Н5 mm
– Maximum load on the table, – 1600 kg
– traversing the X coordinate, – 1016 mm
– traversing the coordinate Y, – 508 mm
– movement in the coordinate Z, – 508 mm
– tool change shop – 20 pcs.
– Cone tool – SK 40

GAS-PLASMA MACHINE TOOL

The machine with the Hyperther HPR400XD source and the autogenous suspension of Messer allows to cut out sheet black metal up to 200 mm thick, and from sheet stainless metal up to 50 mm. The working area of ​​the table is 3×8 meters.

Fadal 3020 Vertical Machining Center

X-axis travel, 762 mm
Y-axis travel, 508 mm
Z axis travel, 610 mm
Working table, 1030 x 508 mm
Maximum load on the table, 1,928 t
Qty. tool in the store, 24 poses
Spindle cone SK 40

Fadal 4020 Vertical Machining Center

– The size of the table: 1220 x 580 mm
– Number of T-shaped grooves – 18Н5 mm
– Maximum load on the table, – 1600 kg
– traversing the X coordinate, – 1016 mm
– traversing the coordinate Y, – 508 mm
– movement in the coordinate Z, – 508 mm
– tool change shop – 20 pcs.
– Cone tool – SK 40

BORING MACHINE 2A620F20

Dimensions of the built-in turntable according to GOST 6569-75, mm width – 1250, length – 1250
Vertical travel of the spindle head, mm-1000
Longitudinal movement of the sliding spindle, mm – 710
Rotation speed of the withdrawable spindle min 10-1600
The largest recommended diameter of a borehole, mm- 240
The greatest weight of a processed product, kg-5000

LONGITUDINAL MILLING MACHINE 6608

The length of the working surface of the table, mm 3000
Table width, mm 800The largest displacement along the axes X, Y, Z, mm 4550
The greatest weight of the workpiece is 6 000 kg.
The maximum dimensions are 800x800x3000

SLOTTER 7D430

The diameter of the table is Ø 630 (Ø 800) mm
The stroke of the dolbyak is 120..320 (120..500), mm
Distance from the table plane to the guide holes, mm – 500 (700) mm
The distance from the plane of the table to the bottom edge of the head is 500 (710) mm
The distance from the cradle to the frame (departure) is 615 (710) mm
The largest displacement of the table longitudinal – 650 (800) mm
The largest transverse movement of the table is 510 (650) mm
The largest displacement of the table is 360 °
The largest dimensions of the tool holder are 32 x 20 (40 x 25) mm

BORING MACHINE 2A620F20

Dimensions of the built-in turntable according to GOST 6569-75, mm width – 1250, length – 1250
Vertical travel of the spindle head, mm-1000
Longitudinal movement of the sliding spindle, mm – 710
Rotation speed of the withdrawable spindle min 10-1600
The largest recommended diameter of a borehole, mm- 240
The greatest weight of a processed product, kg-5000

LONGITUDINAL MILLING MACHINE 6608

The length of the working surface of the table, mm 3000
Table width, mm 800The largest displacement along the axes X, Y, Z, mm 4550
The greatest weight of the workpiece is 6 000 kg.
The maximum dimensions are 800x800x3000

SLOTTER 7D430

The diameter of the table is Ø 630 (Ø 800) mm
The stroke of the dolbyak is 120..320 (120..500), mm
Distance from the table plane to the guide holes, mm – 500 (700) mm
The distance from the plane of the table to the bottom edge of the head is 500 (710) mm
The distance from the cradle to the frame (departure) is 615 (710) mm
The largest displacement of the table longitudinal – 650 (800) mm
The largest transverse movement of the table is 510 (650) mm
The largest displacement of the table is 360 °
The largest dimensions of the tool holder are 32 x 20 (40 x 25) mm

OTHER EQUIPMENT

 

The company also has the following equipment: lathes 16K20, 1K62, 1K625. Horizontal, vertical and universal milling machines. Band saws, Flat-grinding equipment (table up to 2 meters). Round grinding equipment (workpiece machining up to ø 290mm, length up to 0.9m). Vertical press, Nominal force 400 tons. Horizontal press, Nominal force 100 tons. Rolls, will allow to roll sheets up to 16 mm thick, up to 2.5 meters wide. Drilling and radial drilling equipment.

OTHER EQUIPMENT

The company also has the following equipment: lathes 16K20, 1K62, 1K625. Horizontal, vertical and universal milling machines. Band saws, Flat-grinding equipment (table up to 2 meters). Round grinding equipment (workpiece machining up to ø 290mm, length up to 0.9m). Vertical press, Nominal force 400 tons. Horizontal press, Nominal force 100 tons. Rolls, will allow to roll sheets up to 16 mm thick, up to 2.5 meters wide. Drilling and radial drilling equipment.